How do you manufacture PVC patches?

2023-09-27

Materials needed:
PVC powder, liquid plasticizer, catalyst, dye, mold, protective gloves
Machines required:
Sandblasting machine, mixer, Vacuum Machine, Dispensing Machine, oven

Step 1: Design the PVC Patch
The first step in making a PVC patch is to design the patch you want. You can use graphic design software to create your design or create sketches manually. It`s crucial to make sure your design is simple, clean, and not too complex.

Step 2: Create the mold
After creating the design, you need to create the mold. You can use copper molds or aluminum films to make them. The mold should be made to fit the size and shape of the patch you want to make. You can also create multiple molds for different designs or sizes. It needs to be customized at the mold factory.

After all the raw materials are prepared, start using the machine to make it. Jinyu Automation Machinery Equipment provides you with a complete set of PVC Machines to guide you in the production line operation process.

Step 3: Using Jinyu PVC mixer, to mix PVC powder and liquid plasticizer
In this step, you will mix PVC powder and liquid plasticizer. Plasticizers are used to soften PVC powder and make it flexible. PVC powder and liquid plasticizer should be mixed in a ratio of 4:1 respectively.

Step 4: Add Dye and Catalyst
After mixing PVC powder and liquid plasticizer, dyes can be added to create the desired color. You can mix the dye directly into the mixture or create a separate mixture of dye and liquid plasticizer.
Catalysts are used to harden the mixture and make it solid. Add the catalyst to the mixture and stir well.

Step 5: Use Jinyu dispensing machine, set the dispensing machine program, put the stirred PVC liquid mixture into different syringes of the dispensing machine according to different colors, start our Automatic Dispensing Machine, the liquid PVC raw material will be filled into the mold very accurately.

PVC patches machine

Step 6: Use Jinyu Intelligent Pvc Oven to heat the mold
The mold should be heated in the oven at a temperature of 175-180 degrees Celsius for about 10-15 minutes. The heat helps harden the mixture and form a strong patch.

Step 7: Remove the patch from the mold
After heating the mold, the patch can be removed from the mold.

In short, making PVC patches is a relatively simple process. By using Jinyu Machinery's machines that specialize in manufacturing PVC patches, you can also complete various PVC products you want. You can create custom PVC patches that are durable, flexible, and customized to your specifications. By changing the mold according to the various patterns you design and create, using Jinyu's set of specialized PVC product manufacturing machines, you can create patches that are unique and reflect your style.

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